Construction project for a new sterile plant (“Pharma 2020”),
floor space 14.000 square meters with an investment volume of approx. € 23m. Execution of the project within time line and
budget. Production of commercial products 18 months after
completion of foundation.

Development of a production site as competence centre for
pharmaceutical packaging including full QC service and with sales releases for pharmaceutical products.
Annual volume of 100m. Blister.

Consolidation of several rationalisation measures (re-engineering, redesign, group production, lead-time reduction) into a
lean manufacturing concept, achieving > 10 % cost savings.
 
Development and implementation of a comprehensive Business Excellence Programme (balanced scorecard) with KPI’s for Operations.

Development and implementation of PLC process automation for fluid bed coating, reduction of manufacturing costs by more than 80%.
 
Reduction of manufacturing costs by instalment of a new fully
automated 15.000 L reactor for sterile pharmaceutical and
medicinal products.

Project management for a production relocation of
„Blow-Fill-Seal“ equipment (Bottelpack^®) - technology.
 
Successful integration of two assembly lines following closure of two manufacturing locations in England and Germany, despite limiting cost and time factors.

Accompany 3 Quality System FDA Audits without #483 deviations for 3 manufacturing locations.
Audit duration: 1-2 weeks/ inspection
No #483 report.
 
Yearly renewals of the manufacturing authorization after governmental audits.

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